There was a problem with one machine in a class of six machines doing embroidery with the same kinds of thread, the same kind of stabilizer (extremely firm) and the same kind of fabric. This one machine was experiencing thread shredding. The hoop and fabric had considerable more bounce in the sewing process. We looked for mechanical reasons for the thread to break, but were unable to find burrs in any place that the thread passes in the process of becoming a stitch. We change the spool of thread assuming that somehow one spool of thread could be defective. We put in a new needle of the same size that we had in the machine before the problem started and that had embroidered ¾ of the huge design. Finally, I called the Education Department at Husqvarna Viking for advice. We went through all the possibilities for troubleshooting. The one suggestion that Marie made to me that we had not already tried was to use a much larger needle with a different "scarf" and longer eye to hide the thread from the fabric (very tough fabric) and the very stiff stabilizer. We put a Topstitch 90 needle into the machine and it finished the design with no shredding! We all knew that could be a solution, but just overlooked the possibility that we should do that one, simple trial.
Needle drag through the fabric on the "up-pull" can make all kinds of things happen - even noise that sounds like metal slapping metal when the needle frees itself from the fabric/stabilized layer and pulls the hoop up slightly from the normal position above the arm of the machine. When the needle clears the fabric, the hoop drops to the bed of the machine making a slapping noise as it bounces to position. If you see a lot of vertical movement of the fabric and hoop (bouncing) during embroidery you could change your needle to one that is larger with a deeper scarf which helps protect the thread in the stitching process. It will make a slightly larger hole as it penetrates the fabric to allow the needle easier exit from each stitch. The larger hole is usually not visually detected in the finished product. Pure logic - I should have remembered at the onset of the problem! Now after all this verbiage, maybe all of us will remember the simple solution.
Sara
At Heirlooms & Comforts this week we will feature Husqvarna Viking Embroidery Design Packs. Get 30% off any in-stock H-V branded machine embroidery collection disc packages. We have cutwork and quilting and thread velvet and more. Check us out - some are just recently added to the line. These packages are multi-format collections so that if you don't have a Husqvarna Viking embroidery machine, but you have some other one that requires .pes or .jef, etc. you can still use these designs. Don't miss this great savings on Design Packs!
Classes!!
Look at our web site for the class page for the Fall Class Schedule. Call or come soon to get enrolled in the ones you want. Those persons who complete registration first are the ones who get a seat in the class and understandably teachers limit the number they teach in order to give the best attention to each participant. Completed registration means signing up and paying tuition. That is the commitment. The fall line-up is really good, so we are looking to hear from you this week
At Heirlooms & Comforts from now until September 30, 2012 you can save BIG when you purchase Designer Ruby at our very special price and then submit a request for $250 Rebate from Husqvarna Viking. That's right: H-V will send you a $250 check when you send in the rebate form which we will hand to you at the time of purchase. You save twice and get all the pleasure of sewing and embroidering with Husqvarna Viking and Designer Ruby. You know that at Heirlooms & Comforts you get unlimited classes one-on-one for how to operate your sewing and embroidery machine purchased from us. That is another huge money saver feature as well. We have two of these machines to offer at this deal and the first two people with the commitment to purchase get these machines. Waste no time getting here.
There is also a special offer for those who wish to purchase a Designer Diamond deLuxe between now and September 30, 2012. You can qualify for 36 Months no interest from GE Money on the purchase of a new top-of-the-line deLuxe. Ask us.
